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How to improve the quality benefit of five axis machining?

2022-07-25 19:04:05
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Five axis machining has many benefits. For example, it is more simple in rotation setting and the processing program is smooth. At present, it can be integrated by multiple equipment, which not only improves the universality of the equipment, but also improves the operating power, and also ensures the consistency of the machine tool's operating level. Here are some explanations:



1、 Continuous operation of daily maintenance

The quality ensures that the power of the five axis machining workpiece is extremely high. In case of minor defects, the machine also needs to be shut down for inspection. Some medium and large defects can be solved only under the guidance of the manufacturer's operators. Therefore, attention should be paid to the maintenance of the processing equipment in daily life to reduce the damage probability of the enterprise's machinery and equipment to ensure the daily stable operation. This is an important place to improve the processing power, and a special person in charge can be set up for the protection of the processing equipment.

2、 Prevent operation errors

Although the five axis machining has low requirements for operators and can even complete unmanned operations, there is still a need for supervision during the five axis machining process. In the process of automatic control, remember that operating errors will not only affect the operation power, but also lead to the cancellation of workpieces, and even affect the quality of batch products. Especially for workpieces with high universality requirements, only by preventing operating errors can processing benefits be improved.

3、 Regular replacement of worn parts

Five axis machining with good quality and service has strong external resistance to pressure and acid and alkali corrosion. Some of the internal consuming parts should be replaced at regular intervals, which has a strong connection. They will affect the processing power and processing quality. However, in the initial stage, they have little influence on the parts, and it is difficult for the naked eye to find out that they are likely to ignore their influence. Therefore, it is necessary to make a record of the protection and maintenance of the consuming parts, and replace the consuming parts regularly according to the actual operating frequency.

If we can pay attention to the above three points, we can improve the capacity of five axis processing and reduce its production costs. To help increase processing efficiency, enterprises should select professional processing machinery and equipment, and select them according to actual operating conditions. For a batch mission, we should formulate a mission cycle, plan the mission status in advance, and prevent disorderly processing from affecting the duration and processing efficiency.


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